بررسی فرمولاسیون رزین منعطف در کفپوش های اپوکسی

فرمولاسیون کفپوش رنگی اپوکسی
دسامبر 27, 2019
عایق الکتریکی پلی یورتان و اپوکسی
عایق های الکتریکی پلیمری
آگوست 18, 2023

رزین اپوکسی اصلاح شده Aria resin LV 15 به عنوان یک افزودنی جهت کاهش ویسکوزیته رزین و افزایش خواص فیزیکی و مکانیکی در بیشتر سیستم های اپوکسی مورد استفاده قرار می گیرد.

در این مقاله به بررسی سیستم عمومی کفپوش اپوکسی رنگی با استفاده از رزین اپوکسی اصلاح شده Aria resin LV 15 و به صورت رایج می پردازیم.

در این بررسی از رزین اپوکسی Epiran 06 استفاده شده است که از رزین های اپوکسی بیسفنول A معروف Bisphenol A Diglycidyl ether  یا  DGEBA or BADGE می باشد و می توان از رزین های Shell 828, Ker 828, Epikote 828 و … استفاده کرد.

از رقیق کننده فعال اپوکسی کاردورا  Cardura E10P Glycidyl Ester به عنوان افزودنی جهت کاهش ویسکوزیته رزین در فرمولاسیون رایج استفاده شده است. از افزدونی های بنتون 34، ضد کف نیز برای بهبود خواص در هر دو فرمولاسیون استفاده شده است. از هاردنرهای پلی امین عمومی سیکلو آلیفاتیک آمین مانند Hexion EPIKURE Curing Agent F205 و هاردنراپوکسی پلی آمین AM 101 و هاردنر اپوکسی پلی آمین 9585 و … استفاده شده است.

جدول فرمولاسیون کفپوش اپوکسی رایج و اصلاح شده

از مشخصات مهم این رزین مقدار وزنی اکی والان می باشد که در بازه 480 تا 500 g/eq است که به همین دلیل با هاردنر کمتری پخت می شود و از این لحاظ توجیه اقتصادی بسیار عالی دارد. همانطور که در جدول بالا هم مشخص می باشد مقدار هاردنر در حدود 20 درصد کاهش یافته است.

در ادامه به بررسی خواص فیزیکی و مکانیکی از جمله : سختی، الانگیشن، چسبندگی و مقاومت ضربه می پردازیم

جدول مقایسه خواص فیزیکی و مکانیکی

همانطور که در بالاتر گفته شد مقدار هاردنر کمتری نسبت به حالت معمول برای فرمولاسیون کفپوش اپوکسی اصلاح شده با رزین Aria resin LV 15 که از نظر اقتصادی برای تولیدکننده بسیار مفید می باشد.

ویسکوزیته مخلوط دو جزء نهایی در هر دو حالت یکسان می باشد که از نظر اجراء و کارایی تاثیرندارد.

به دلیل نوع ساختار رزین اپوکسی اصلاح شده Aria resin LV 15سرعت پخت کاهش یافته است که این امر به دلیل کاهش مقدار هاردنر یک امر بدیهی است که می توان با استفاده از شتاب دهنده های اپوکسی این مشکل را برطرف کرد.

یکی از مهم ترین خواص فرمولاسیون اصلاح شده افزایش 10 برابری (20 به 200) مقاومت در برابر ضربه کفپوش نهایی است که باعث تغییر شگرفی در محصول نهایی از نظر خواش و طول عمر را دارد.

رزین اپوکسی اصلاح شده Aria resin LV 15 باعث افزایش الانگیشن محصول نهایی شده است به نحوی که الانگیشن محصول 10 برابر شده است که برای محصولات اپوکسی که خشکی و شکنندگی از نقاط ضعف آنها می باشد یک امتیاز می باشد.

با اصلاح فرمولاسیون با استفاده از رزین اپوکسی اصلاح شده Aria resin LV 15 کفپوش های اپوکسی دارای خواصی مانند کفپوش پلی یورتان ها را دارند.

چسبندگی کفپوش نیز حدود 20 درصد افزایش یافته است که این نیز یک نکته مثبت در محصول اصلاح شده است.

سختی محصول تغییر به سزایی نداشته است و خواص اصلی کفپوش اپوکسی ثابت مانده است.

در پایان باید به این نکته اشاره کرد که رزین اپوکسی اصلاح شده Aria resin LV 15 باعث بهبود خواص فیزیکی مکانیکی و انعطاف محصول نهایی می شود و با توجه به ساختاری که دارد ویسکوزیته رزین را کاهش می دهد و با توجه به کاهش مقدار هاردنر مصرفی توجیه اقتصادی بسیار خوبی دارد.

جهت دریافت نمونه و مشاوره فنی با شرکت آریا بسپار زاگرس تماس بگیرید.

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